The idea that saving water and energy will lead to a healthier planet is a no-brainer. But many people don\u2019t understand the financial benefits that come with taking these steps toward a more sustainable factory.<\/p>\n\n\n\n
Suzhou Nanhua Textile Finishing Technology Co., Ltd., or \u201cNanhua\u201d for short, is a factory in the Wujiang District of Suzhou City in Jiangsu, China. We had the pleasure of connecting directly with Zeng Xuefeng, Quality Manager and Clean by Design leader in Nanhua, for a conversation about the implementation of more sustainable practices, and how it led to achieving positive outcomes beyond positive impacts on the environment. Here\u2019s what we learned.<\/p>\n\n\n\n
Motivation<\/strong> The decision to invest in this work goes beyond show. Each day, factory leadership checks the factory\u2019s energy use, sewage discharge, product output, and other sustainability factors, and actively works towards finding solutions for any issues discovered. It\u2019s said that swift and public action is taken to address any improvements that need to be made for the sake of environmental protection.<\/p>\n\n\n\n A secondary motivator is government requirements. As the government continues to step in on issues like sewage discharge and mandate inspections with strict requirements, factories are forced to take accountability for things like waste and chemical usage.<\/p>\n\n\n\n Finally, market pressure is another factor in why factories like Nanhua are stepping up their sustainability efforts. There\u2019s a clear correlation between the desire for consumers to invest in products that are made sustainability and brands that are demanding that actions be taken at the factory level to decrease their own carbon footprint. In order for factories to meet that market demand, investments must be made.<\/p>\n\n\n\n Projects<\/strong> Benefits<\/strong> Onsite inspections also proved useful in inspiring confidence in the CbD local experts who worked closely with the factory to identify and resolve problems. The solutions-driven approach to the program, and the practical nature of the suggestions, greatly benefited the factory in making the changes needed to improve sustainability efforts and reduce costs. Below is a breakdown of the initial investment cost, annual savings, and investment payback period.<\/p>\n\n\n\n Challenges<\/strong> The issue that required a greatest investment of time was related to management. After implementing some energy-saving technologies, the original process needed to be changed, which led to several departments and specific personnel needing to be retrained. As you can imagine, this created some difficulties internally, but the solution was quickly discovered when workers were shown the immense benefits of reused water. Mid-level managers strengthened their supervision of the implementation changes and worked closely with the team to make the adjustments needed to be successful.<\/p>\n\n\n\n Opportunities<\/strong> Achievements<\/strong> \u25cf Water savings of 70%: In 2019 alone, Nanhua saved about 1.2 million cubic meters of water and 2,300 tons of carbon dioxide from greenhouse gas emissions. Final thoughts<\/strong> \u82cf\u5dde\u5357\u534e\u7eba\u7ec7\u6574\u7406\u79d1\u6280\u6709\u9650\u516c\u53f8\u5728CbD\u9879\u76ee\u4e2d\u8282\u6c34\u3001\u8282\u80fd\u7ecf\u9a8c\u8bbf\u8c08\u5f55 6\u4e3b\u8981\u91c7\u8bbf\u7684\u95ee\u9898\u548c\u56de\u7b54\uff1a<\/p>\n\n\n\n 6.1 2018-2019\u5e74\uff0c\u8d35\u5382\u5728CbD\u9879\u76ee\u4e2d\u53d6\u5f97\u4e86\u4ec0\u4e48\u6210\u7ee9\uff1f 6.2 \u4e3b\u8981\u505a\u4e86\u54ea\u4e9b\u8282\u80fd\u51cf\u6392\u7684\u9879\u76ee\uff1f 6\uff0e3 \u4e3a\u4ec0\u4e48\u8d35\u5382\u613f\u610f\u5728\u8282\u80fd\u51cf\u6392\u65b9\u9762\u5b9e\u65bd\u8fd9\u4e48\u591a\u9879\u76ee\uff1f 6.4 \u5728\u9879\u76ee\u8fc7\u7a0b\u4e2d\uff0c\u9047\u5230\u4e86\u54ea\u4e9b\u95ee\u9898\u3001\u6311\u6218\u4ee5\u53ca\u5982\u4f55\u89e3\u51b3\u8fd9\u4e9b\u95ee\u9898\u7684\uff1f \u53e6\u4e00\u65b9\u9762\u662f\u7ba1\u7406\u95ee\u9898\u3002\u4e00\u4e9b\u8282\u80fd\u6280\u672f\u5b9e\u65bd\u540e\uff0c\u9700\u8981\u6539\u53d8\u539f\u6765\u7684\u5de5\u827a\uff0c\u9700\u8981\u5176\u4ed6\u90e8\u95e8\u548c\u73b0\u573a\u4eba\u5458\u914d\u5408\uff0c\u8fd9\u8fc7\u7a0b\u4e2d\u9047\u5230\u4e00\u4e9b\u56f0\u96be\u3002 6.5 \u53c2\u52a0CbD\u9879\u76ee\u5bf9\u8d35\u5382\u7684\u4e3b\u8981\u5e2e\u52a9\u662f\u4ec0\u4e48\uff1f 6.6\u3001\u60a8\u5bf9\u5176\u4ed6\u4f01\u4e1a\u5370\u67d3\u5b9e\u65bd\u8282\u80fd\u51cf\u6392\u6709\u4ec0\u4e48\u597d\u7684\u5efa\u8bae\uff1a 6.7 \u60a8\u5bf9CbD\u9879\u76ee\u672c\u8eab\u6539\u8fdb\uff0c\u6709\u6ca1\u6709\u4e00\u4e9b\u5efa\u8bae Suzhou Nanhua Textile Finishing Technology Co., Ltd., or \u201cNanhua\u201d for short, is a factory in the Wujiang District of Suzhou City in Jiangsu, China. We had the pleasure of connecting directly with Zeng Xuefeng, Quality Manager and Clean by Design leader in Nanhua, for a conversation about the implementation of more sustainable practices, and how it led to achieving positive outcomes beyond positive impacts on the environment.<\/p>\n","protected":false},"author":1,"featured_media":27145,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"none","_seopress_titles_title":"%%post_title%% %%sep%% %%sitetitle%%","_seopress_titles_desc":"%%post_excerpt%%","_seopress_robots_index":"","footnotes":""},"categories":[44,1],"tags":[],"media-types":[54],"class_list":["post-26248","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-aii-programs-category","category-uncategorized","media-types-case-study"],"acf":[],"_links":{"self":[{"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/posts\/26248","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/comments?post=26248"}],"version-history":[{"count":0,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/posts\/26248\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/media\/27145"}],"wp:attachment":[{"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/media?parent=26248"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/categories?post=26248"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/tags?post=26248"},{"taxonomy":"media-types","embeddable":true,"href":"https:\/\/apparelimpact.org\/wp-json\/wp\/v2\/media-types?post=26248"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
The main motivation for joining the Clean by Design (CbD) program was personal to the factory leadership team. Zeng said, \u201cThe chairman personally values this work. As both a private entrepreneur and a representative of the local people\u2019s congress, he wants to do what\u2019s right for the enterprise and serve as a model for his peers.\u201d<\/p>\n\n\n![\"\"](\"https:\/\/aiistaging.wpengine.com\/wp-content\/uploads\/2020\/08\/%E5%BE%AE%E4%BF%A1%E5%9B%BE%E7%89%87_20200407144542-300x225.jpg\")
<\/figure>\n<\/div>\n\n\n
Through the CbD program, Nanhua has invested resources in the following projects toward a more sustainable factory:<\/p>\n\n\n\n\n
\u201cThe CbD concept is very consistent with our factory,\u201d said Zeng. \u201cIn the process of participating in the project, some knowledge and cases gave us great inspiration, such as letting us rethink the issue of heat preservation, traps, and process water use.\u201d<\/p>\n\n\n\n\n
Participating in the CbD program did not come without challenges. Technical implementation was cited as one of the main barriers that Nanhua needed to overcome. Through continuous experimentation, improvements, and a spirit of perseverance, the factory was able to move from theoretical to practical changes. Other challenges came in the forms of addressing process capacity, temperature control issues, and equipment barriers, but with the support of the CbD team, each was resolved.<\/p>\n\n\n\n
While Nanhua has experienced great success through the CbD project, they believe even more potential is possible through the offering of more technical instruction and support.<\/p>\n\n\n![\"\"](\"https:\/\/aiistaging.wpengine.com\/wp-content\/uploads\/2020\/08\/%E5%BE%AE%E4%BF%A1%E5%9B%BE%E7%89%87_20200407144525-768x1024.jpg\")
<\/figure>\n<\/div>\n\n\n
To date, Nanhua has achieved the following through CbD:<\/p>\n\n\n\n
\u25cf Energy savings of 30%
\u25cf Greenhouse gas savings of about 30%, which has significantly reduced production costs and improved the market competitiveness of the plant.<\/p>\n\n\n\n
Zeng shared, \u201cNow that environmental protection policies are becoming more and more stringent, and international brand markets have higher environmental protection requirements, it will be very difficult for companies that ignore environmental impacts to survive. Therefore, we must raise our awareness of energy saving, water saving, and reduction of greenhouse gas emissions, and actively seek opportunities to implement energy saving and emission reduction projects. This will ultimately reflect production costs and market orders, and help enterprises obtain greater profits.\u201d<\/p>\n\n\n\n
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